I've put AdBlue in my diesel tank by mistake
will it do any damage?
Yes it will, Do not turn the ignition on !!
AdBlue is really nasty stuff. It is not a fuel or fuel additive. It is a mixture of manufactured urea
and ionised water. It will corrode metals and damage plastics used in the fuel system and
engine. AdBlue is used to spray minute amounts into the exhaust system to reduce emissions
and is totally separate to the fuel system. The AdBlue system is made with safe materials that
are not damaged by it.
Unlike petrol and diesel which have similar specific gravities and readily mix with each other,
AdBlue is much heavier and sinks to the bottom of the fuel tank. The bottom of the tank is
where fuel is drawn from to feed the engine. Turning on the ignition, even before starting,
activates the fuel pump which circulates diesel through the fuel system. In this case it starts
circulating AdBlue through pumps, fuel filter, common rail and back to the fuel tank.
If you hadn’t realised that the diesel was contaminated and started the engine it will eventually
draw neat AdBlue into the injectors and cylinders and although it may run initially it will soon
stop as the AdBlue does not combust. It will now be reacting with all the components it is in
contact with.
What is a safe amount of AdBlue?
Absolutely NONE !
Even the smallest amount such as half a litre could bring your engine to a stop.
Do not delay
It is essential the problem is dealt with promptly to minimise any damage. At worst the vehicle
could be a write off due to the cost of parts and labour to replace the whole fuel system and
the engine. At best the fuel filter will need changing after the contaminated fuel has been
purged and replaced.
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